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Australia to Africa Motorcycle

 

After much thought and some twisting of ones arm, I decided to leave my 2007 Suzuki DRZ-250

and purchase a 1999 DR 350 to take on my Australia to Africa Adventure.

 

DR350 1994

 

When I had returned from my last adventure, I found my self with quite a bit of free time, not knowing how to fill it. I brought a DR 350 1994 which wasn’t going at all. I stripped the engine down and tidied the engine, wiring up. Just to discover that the pervious owners had installed the coil the wrong way around.

 

 

DR350 1994

 

I after closer inspection of the bike, I decided I should sell my mechanical toy and buy another that can at least get a road worthy, without adding another year to my work load!

 

The Motorcycle Preparation Plan

 


My quick sketch of whats to come

 

Breaking my bike down into different sections, I had come up with the following lists, which will fill my weekends up for the next few months!

 

 

Front End:


Wheel Bearing

Brake pads

Brake lines - tidy up
Heavy Duty tubes
Tires
Install a Rim Lock
Speedo - clean and regrease cog
Change Fork Oil
Replace Steering Head Bearing
Design and Install Front Tool Box

Head Light – Raise to allow room for front tool box

Install a Switch

New Light Weight Indicator Brackets
Install ‘ Barkbusters’
Install New ‘Spider’ Hand Grips
Add a Windshield
Install a 12 Volt Socket

Oil All Cables

 

 

 

Top End Engine:


New Cam Chain Top & Bottom Sprockets
New Cam Chain
New Piston Rings

Hone Cylinder
New Gaskets
Check & Adjust Valves
New Spark Plug

Bottom End Engine:


New Clutch basket

New Clutch plates
New Seals if damaged
New Gaskets

 

 

 

 



Rear end:


Swing Arm Bearing
Install Chain Guide
New Chain
New Sprockets
New Wheel Bearings
New Heavy duty tubes
New Tires
Install a Rim Lock
Grease Swing Arm
Design and Fix Pannier Racks
Design and Fix Tool box

 

 

 

 

Accessories and Extras:


Install Pivot Pegs

Install Lower Link
Shorten side stand
Run Second Clutch, Decompression and Throttle Cables. (To be capped to stop dust)
New After Market Rear Suspension – Preloaded for your travel weight
Fix & I nstall a Battery (this bike model doesn't have a battery)
Install An External Oil Cooler (this bike model doesn't have an oil cooler)